BBQ Brisket Melts
BBQ Brisket Melts are the perfect blend of smoky, savory flavors wrapped in crispy, buttery bread. Ideal for game day or family gatherings, this dish stands out with its tender brisket and gooey cheese. Whether you’re a seasoned pitmaster or trying your hand at smoked brisket for the first time, these melts promise satisfaction with every bite.

Why You’ll Love This Recipe
- Delicious Flavor: The combination of smoked brisket, melted cheese, and BBQ sauce creates an unforgettable taste.
- Easy to Make: With straightforward steps and minimal prep time, this recipe is accessible to all cooks.
- Versatile Dish: Perfect as a main course or a snack at parties, BBQ Brisket Melts fit any occasion.
- Crowd-Pleaser: Everyone loves a good sandwich! These melts are sure to impress family and friends.
- Comfort Food: Rich and hearty, they offer the warmth of home-cooked meals that everyone craves.
Tools and Preparation
To create your BBQ Brisket Melts efficiently, you’ll need a few essential tools. Having the right equipment makes the process smoother and enhances the outcome.
Essential Tools and Equipment
- Pellet smoker
- Cast iron skillet
- Sharp knife
- Cutting board
- Meat thermometer
Importance of Each Tool
- Pellet smoker: Provides even cooking and infuses the brisket with rich smoky flavor that enhances the overall taste.
- Cast iron skillet: Perfect for achieving a crispy exterior on your sandwiches while keeping the inside melty and delicious.
- Sharp knife: Ensures clean cuts for slicing meat and assembling your melts beautifully.
Ingredients
For the Brisket
- Brisket
- Mustard (as a binder)
- Favorite brisket rub (preferably pepper-forward)
- Hickory pellets (for smoking)
- Apple cider vinegar
- Beef tallow (3-4 tablespoons)
For the Onions and Bread
- 2 whole onions
- Avocado oil (2 tablespoons)
- Kosher salt (1 tablespoon)
- Unsalted butter (2 tablespoons plus more for toasting)
- Sourdough bread
For Assembling the Melts
- Fried crispy onions
- Colby jack cheese (2 slices)
- Provolone cheese (2 slices)
- Favorite BBQ sauce
How to Make BBQ Brisket Melts
Step 1: Prepare the Brisket
- Trim brisket of excess fat and apply mustard all over as a binder.
- Season generously with a pepper-forward brisket rub and refrigerate for 1-2 hours.
Step 2: Smoke the Brisket
- Smoke on pellet smoker at 210 degrees with hickory pellets, placing a water pan underneath for moisture.
- Smoke for 9-10 hours until internal temperature reaches 165-170 degrees Fahrenheit.
- Wrap in butcher’s paper with apple cider vinegar and beef tallow.
- Continue smoking at 250 degrees until it reaches an internal temperature of 204-206 degrees.
Step 3: Resting Period
- Once done, rest wrapped brisket in a cooler for 2-3 hours to allow juices to redistribute.
Step 4: Caramelize Onions
- Sauté diced onions in avocado oil with kosher salt and butter until caramelized.
Step 5: Assemble Your Melts
- Take sourdough bread slices; add fried onions, Colby jack cheese, sliced brisket, caramelized onions, BBQ sauce, provolone cheese, then top with another slice of bread.
Step 6: Toasting Time
- Heat cast iron skillet over medium heat; add butter.
- Toast the assembled sandwiches for about 3-4 minutes on each side until golden brown and cheese is melted.
Enjoy your cheesy BBQ Brisket Melts as a delightful meal that brings comfort food to new heights!
How to Serve BBQ Brisket Melts
BBQ Brisket Melts are incredibly versatile and can be served in various ways to enhance their flavor. Here are some creative serving suggestions that will delight your guests.
Classic Side Pairings
- Pickles: The tanginess of pickles cuts through the richness of the brisket melt.
- Coleslaw: A crunchy coleslaw provides a refreshing contrast to the warm, melty ingredients.
- Potato Chips: Crispy chips add a satisfying crunch that complements the softness of the sandwich.
Creative Toppings
- Jalapeños: Add sliced jalapeños for a spicy kick and extra flavor depth.
- Avocado Slices: Creamy avocado enhances the melt with a rich texture and taste.
- BBQ Sauce Drizzle: A drizzle of your favorite BBQ sauce on top adds extra moisture and flavor.
Serving Styles
- Open-Faced: Serve as an open-faced sandwich topped with extra cheese and onions for a hearty meal.
- On a Platter: Slice into smaller portions and serve on a platter for easy sharing at gatherings.

How to Perfect BBQ Brisket Melts
To create the best BBQ Brisket Melts, focus on these essential tips to elevate your dish.
- Choose Quality Meat: Select high-quality brisket for maximum flavor and tenderness.
- Proper Seasoning: Generously season the brisket with your favorite rub to ensure deep flavors throughout.
- Low and Slow Cooking: Smoke the brisket at low temperatures for an extended time to achieve perfect tenderness.
- Don’t Rush Resting Time: Allowing the brisket to rest properly ensures juices redistribute, making it juicy when sliced.
- Use Fresh Ingredients: Fresh bread and high-quality cheese will enhance the overall taste of your melts.
- Experiment with Cheeses: Mixing different cheeses can create unique flavor profiles that make each bite exciting.
Best Side Dishes for BBQ Brisket Melts
Complement your BBQ Brisket Melts with delicious side dishes that balance their rich flavors. Here are some great options:
- Baked Beans: Sweet and savory baked beans provide a perfect harmony with smoky brisket flavors.
- Cornbread: Fluffy cornbread adds a touch of sweetness, making it an excellent pairing with BBQ dishes.
- French Fries: Crispy fries are always a hit and can be seasoned to match your meal’s theme.
- Grilled Vegetables: Seasonal grilled vegetables offer a healthy crunch and vibrant color on your plate.
- Macaroni Salad: Creamy macaroni salad adds a refreshing bite that contrasts nicely with warm sandwiches.
- Sweet Potato Wedges: Roasted sweet potato wedges bring sweetness and nutrition, balancing out the meal.
- Caesar Salad: A light Caesar salad offers crisp greens that lighten up the richness of the melts.
- Onion Rings: Crunchy onion rings add a fun texture while enhancing the overall savory experience of BBQ meals.
Common Mistakes to Avoid
When making BBQ Brisket Melts, it’s easy to make mistakes that can impact the final dish’s flavor and texture. Here are some common pitfalls to avoid.
- Using Too Much Fat: Overly fatty brisket can lead to greasy melts. Trim excess fat beforehand to keep your BBQ Brisket Melts balanced.
- Skipping the Resting Period: Failing to rest the brisket after smoking can dry it out. Let it rest for 2-3 hours wrapped in butcher paper for juicy meat.
- Neglecting Seasoning Time: Rushing the seasoning process can result in bland flavors. Allow the brisket to marinate with rub for at least 1-2 hours in the fridge.
- Not Monitoring Temperature: Cooking without a meat thermometer may lead to undercooked or overcooked brisket. Always check internal temperatures for optimal results.
- Overloading Ingredients: While toppings are fun, too many can overwhelm the sandwich. Aim for a balanced ratio of brisket, cheese, and onions for the best melt experience.

Storage & Reheating Instructions
Refrigerator Storage
- Store BBQ Brisket Melts in an airtight container.
- They will last for up to 3 days in the fridge.
Freezing BBQ Brisket Melts
- Wrap individual melts tightly in plastic wrap and then foil.
- Freeze for up to 2 months for best quality.
Reheating BBQ Brisket Melts
- Oven: Preheat oven to 350°F (175°C). Place on a baking sheet and heat until warm, about 10-15 minutes.
- Microwave: Microwave on medium power for 1-2 minutes, checking every 30 seconds until heated through.
- Stovetop: Heat in a skillet over medium heat until warmed, flipping occasionally. This keeps the bread crispy.
Frequently Asked Questions
Here are some common questions about BBQ Brisket Melts that might help you while preparing this delicious dish.
What is a BBQ Brisket Melt?
A BBQ Brisket Melt is a delicious sandwich made with tender smoked brisket, melted cheese, and flavorful toppings all layered between toasted bread.
Can I use any type of cheese?
While Colby jack and provolone work great, feel free to experiment with other cheeses like cheddar or mozzarella based on your taste preferences.
How do I ensure my brisket stays moist?
Resting your brisket after cooking is essential. This allows juices to redistribute, keeping your meat moist when sliced.
What sides pair well with BBQ Brisket Melts?
Great sides include coleslaw, potato salad, or even sweet potato fries. These add a nice contrast to the richness of the melts.
Final Thoughts
BBQ Brisket Melts are not only delicious but also versatile! You can customize them with your favorite toppings or sauces. Try this recipe today and enjoy a comforting meal that friends and family will love!

BBQ Brisket Melts
- Total Time: 10 hours 15 minutes
- Yield: Serves 4
Description
BBQ Brisket Melts are a mouthwatering fusion of smoky, tender brisket, melted cheese, and crispy bread that brings comfort food to new heights. This recipe is perfect for gatherings or game day, offering a satisfying bite that will keep everyone coming back for more. With straightforward preparation steps, even novice cooks can whip up these delightful sandwiches. The rich flavors of hickory-smoked brisket combined with gooey cheese and your favorite BBQ sauce make each melt an unforgettable treat. So whether you’re hosting a party or enjoying a cozy night in, BBQ Brisket Melts will surely impress.
Ingredients
- 1 brisket
- Mustard (for binder)
- Pepper-forward brisket rub
- Hickory pellets (for smoking)
- 2 whole onions
- Avocado oil
- Kosher salt
- Unsalted butter
- Sourdough bread
- Colby jack cheese
- Provolone cheese
- Fried crispy onions
- BBQ sauce
Instructions
- Prepare the brisket by trimming fat and applying mustard as a binder. Season with brisket rub and refrigerate for 1-2 hours.
- Smoke the brisket on a pellet smoker at 210°F until it reaches an internal temperature of 165-170°F (9-10 hours). Wrap in butcher paper with apple cider vinegar and beef tallow, then continue smoking at 250°F until internal temp hits 204-206°F.
- Rest the brisket wrapped in butcher paper for 2-3 hours.
- Sauté diced onions in avocado oil with kosher salt and butter until caramelized.
- Assemble melts using sourdough bread, fried onions, sliced brisket, caramelized onions, cheeses, and BBQ sauce.
- Toast the sandwiches in a cast iron skillet with butter over medium heat until golden brown and cheese melts.
- Prep Time: 15 minutes
- Cook Time: 10 hours (including smoking)
- Category: Main
- Method: Smoking/Tosting
- Cuisine: American
Nutrition
- Serving Size: 1 sandwich (200g)
- Calories: 550
- Sugar: 4g
- Sodium: 950mg
- Fat: 30g
- Saturated Fat: 15g
- Unsaturated Fat: 12g
- Trans Fat: 0g
- Carbohydrates: 40g
- Fiber: 3g
- Protein: 32g
- Cholesterol: 95mg